Condition‑data capture is een begrip binnen de industriële digitalisering en data‑collectie & industrial data platforms.
Definitie
Condition data capture is het gespecialiseerd verzamelen van conditie-gerelateerde data van machines en equipment om de ‘gezondheid’ en operationele status te monitoren. Het richt zich specifiek op parameters zoals vibraties, temperatuur, stroomverbruik en acoustische signalen die indicatief zijn voor machine-conditie, slijtage en potentiële storingen.
Kenmerken
- Multi-parameter acquisitie: Simultane capture van vibration, temperature, current, pressure
- High-resolution sampling: kHz-range sampling voor accurate vibration analysis
- Trigger-based recording: Event-driven data capture bij abnormale condities
- Baseline establishment: Referentie-data voor healthy equipment conditions
- Trending analysis: Long-term degradation patterns en wear progression
- Alarm generation: Automated alerts bij condition threshold violations
- Portable en permanent: Flexibele deployment opties voor verschillende monitoring needs
- Environmental compensation: Correctie voor ambient temperature en operating load
Toepassing
Rotating equipment monitoring:
- Lagers en gearboxes: Vibration analysis voor bearing wear, misalignment, unbalance
- Motors en drives: Current signature analysis (CSA) voor rotor bar defects, winding issues
- Pumps en compressors: Flow-related vibrations, cavitation detection, efficiency monitoring
- Spindles: High-frequency vibration monitoring voor tool wear en chatter detection
Metaalbewerking specifiek:
- CNC machines: Spindle health, feed drive condition, tool condition monitoring
- Presses: Ram alignment, die wear, hydraulic system health
- Grinders: Wheel balance, bearing condition, grinding burn detection
- Lathes: Headstock bearing monitoring, tailstock alignment, chuck condition
Lasprocessen:
- Welding equipment: Power supply health, wire feeder condition, gas flow stability
- Robots: Joint bearing wear, servo motor condition, mechanical backlash
- Positioners: Rotation bearing health, drive system condition
Support systems:
- Hydraulic systems: Pump condition, filter status, fluid contamination levels
- Cooling systems: Pump efficiency, heat exchanger fouling, fluid degradation
- Compressed air: Compressor health, filter conditions, leak detection
Gerelateerde begrippen
Verwante termen:
- Conditiebewaking - Bredere context van equipment health monitoring
- Predictive maintenance - Maintenance strategies gebaseerd op condition data
- Sensor databeheer - Management van condition monitoring sensors
- Machine datalogging - Uitgebreidere machine data verzameling
Verwante concepten:
- Vibratie-analyse - Specifieke techniek voor rotating equipment
- Thermografie - Non-contact temperature-based condition assessment
- Olie-analyse - Lubricant-based condition monitoring
- Ultrasoon testen - High-frequency acoustic condition monitoring
Bronnen
- SKF @ptitude - Condition monitoring en analysis software
- Emerson CSI 2140 - Machinery health analyzer
- Fluke ii900 - Industrial acoustic imager
- Pruftechnik Vibxpert - Portable vibration analyzer
- National Instruments - Condition monitoring hardware en software
- Bentley Nevada - Continuous condition monitoring systems
- LUDECA Vibralign - Alignment en condition monitoring tools
- ISO 10816 - Mechanical vibration standards
- ISO 13374 - Condition monitoring en diagnostics
- MIMOSA - Machinery Information Management Open Systems Alliance
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