Computerized Maintenance Management System (CMMS) is een begrip binnen de industriële digitalisering en softwaremodules & integratie.
Definitie
Computerized Maintenance Management System (CMMS) is een softwaresysteem dat onderhoudsbeheer digitaliseert door het plannen, tracken en documenteren van alle onderhoudsactiviteiten. Het systeem optimaliseert equipment betrouwbaarheid, verlengt asset levensduur en minimaliseert ongeplande stilstand door systematisch preventief en correctief onderhoud.
Kenmerken
- Asset management: Complete inventaris van machines, tools en faciliteiten
- Work order management: Planning, scheduling en tracking van onderhoudstaken
- Preventief onderhoud: Tijd- en usage-based maintenance scheduling
- Spare parts management: Inventory control en automatic reordering
- Maintenance history: Complete equipment service records en performance trends
- Cost tracking: Labor, materials en external service cost analysis
- Condition monitoring integratie: Real-time sensor data voor predictive maintenance
- Compliance management: Safety procedures, certifications en regulatory requirements
Toepassing
Metaalbewerking equipment:
- CNC machines: Spindle maintenance, tool changer service, coolant system upkeep
- Lasrobots: Torch maintenance, gas system checks, calibration schedules
- Ovens en furnaces: Heat treatment equipment maintenance, thermocouple replacement
- Hydraulische persen: Fluid changes, seal replacements, pressure system maintenance
Preventieve onderhoudsprogramma’s:
- Lubrication schedules: Automatic generation van smering taken per equipment
- Filter replacements: Hydraulic, pneumatic en ventilation filter change reminders
- Calibration management: Measuring equipment en control system verification
- Safety inspections: Periodic safety device testing en compliance checks
Work order workflow:
- Request initiation: Problem reporting door operators via mobile devices
- Prioritization: Criticality assessment en resource allocation
- Planning: Parts availability, skill requirements, estimated duration
- Execution: Mobile work order completion met time tracking
- Documentation: Photos, notes, parts used, completion verification
- Analysis: Performance metrics en improvement opportunities
Predictive maintenance integratie:
- Vibration monitoring: Equipment health trending en failure prediction
- Thermal imaging: Hot spot detection en electrical connection monitoring
- Oil analysis: Contamination tracking en bearing condition assessment
- Motor current analysis: Electrical equipment health monitoring
Spare parts optimization:
- Inventory management: Stock levels, lead times, supplier information
- Critical spares identification: High-impact parts voorraad optimization
- Parts standardization: Reduce variety door common components
- Cost analysis: Total cost of ownership including carrying costs
MES koppeling:
- Production impact: Onderhoud planning considering production schedules
- Equipment status: Real-time availability voor production planning
- OEE impact: Maintenance effectiveness measurement
- Downtime minimization: Coordinated maintenance windows
Gerelateerde begrippen
Verwante termen:
- Predictive maintenance - Data-driven maintenance strategy
- Condition monitoring - Real-time equipment health assessment
- OEE - Equipment performance measurement
- TPM - Comprehensive maintenance philosophy
Verwante concepten:
- ERP - Integrated business system met maintenance module
- MES - Production system integration met maintenance
- Asset management - Equipment lifecycle management
- IoT - Connected sensors voor automated maintenance triggers
Bronnen
- IBM Maximo - Enterprise asset management platform
- SAP PM (Plant Maintenance) - Integrated maintenance module
- Oracle Maintenance Cloud - Cloud-based CMMS solution
- Infor EAM - Enterprise asset management system
- AVEVA Maintenance Management - Industrial maintenance software
- Fiix - Cloud-based maintenance management
- UpKeep - Mobile-first CMMS platform
- SMRP (Society for Maintenance & Reliability Professionals) - Best practices
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